Air Peanut Blancher Machine

Features of Air Peanut Blancher Machine

n  Low half split rate, high peeling rate

n  No damage and no oil leaking after blanched

n  Long storage life, high gloss of peanut kernels

n  Reasonable design and meet food safety and hygiene standards

n  Durable and less wearing parts

n  Easy to operate and low failure rate

The new Air Peanut Blancher Machine is a breakthrough technological innovation in the peanut processing industry. It has changed the problem of peanut surface wear that cannot be solved during the peanut peeling process. As well-known, the raw peanut kernels are baked at low temperature, completely cooled and reaches the specified moisture, then sent to the whole blanching machine. 2 sets of sand rollers of the whole peanut blancher machine rotate in the same direction, friction force occuring between sand rollers and peanuts, the red skin falls off and sucked out by air fan from the bottom of peeler’s chamber, blanched peanuts come out at the end of the peeling roller, then complete the whole peanut peeling process.It can be known from the above description that the friction between soft peanuts and hard corundum must cause a certain amount of wear on the surface of the peanut kernels. We can clearly compare the wear conditions of blanched peanut kernels through the following two pictures.

According to our statistics, the flour yield of peanut kernels is about 1-1.5%, just the flour may not be the most fatal defect. Due to the high oil content of peanut kernels, the oil will leak out on surface, which will accelerate the oxidation of materials and shorten the shelf life, hence affecting quality.

Due to different varieties of peanuts around the world, the peeling process of peanuts is very different. For example, Indian peanuts are high oil content, small size, and thin seed skin. They are easily split into half during peeling process. In actual peanut blanching production applications, operators often want to obtain a high peeling rate. Therefore, the peanut blancher is adjusted to keep the peanuts in the peeling sand roller for a longer time, it must cause the surface of the peanut wear more serious, also increase the spliting rate. Even excellent and experienced engineers cannot solve this contradictory problem well.

The emergence of New Air Blanching Machine ends all the above problems. The peanut blanching room has a special structure chamber. The main blancher automatically completes the blanching process by blowing and releasing according to program instructions. The surface of the peeled peanut is not damaged, and the peeling rate is as high as 98%. The whole blanched peanut rate is also as high as 85% or more.

(P.S. In order to achieve the optimal peeling effect, welcome to use various models of Multifunctional Peanut Roaster produced by our company)

Production cost is the core factor that most peanut food processors are more concerned about. Our experimental data shows that the service life of a set of sand rolls is 1,000 tons of peanuts. We take a peeler with the same output of 500kg / hr as an example. Under the condition of 24 hours/ day working of two peeling units, 1 set of sanding rollers (8PCS) should be replaced once on average 85 working days. If we suppose sand roller’s cost as $100/pc. 1 set of peanut blancher machine’s spare sand rollers’ expenditure on accessories is usd100 * 8pcs * 4times = usd3200/year.
This is only the cost of the most frequently worn consumables. It does not include the replacement of the timing belt, the energy consumption of the main motor and the cyclone motor, and does not include peanut materials loss in production.
New Air Blanching Machine stands out and outperforms the traditional peanut blanchererms of production costs. The production cost calculated based on China's domestic energy consumption charge standard is only CNY40-45 / ton. You can refer to the energy consumption data in the parameter table and refer to your country's energy consumption Billing standards, easily calculate your own production cost.
New Air Blanching Machine has no obvious wearing parts, and the pneumatic original parts are standard parts, which can be easily bought at a low price in the local area.
The whole New Air Blanching Machine is made of stainless steel 304, which fully meets the requirements of food industry safety and hygiene.
New Air Blanching Machine is equipped with a PLC control program, which will automatically run according to the set program upon startup, which is easy to use for common operator. Once the mechanical program fails, our engineers can start remote service at any time.

In addition, this New Air Blancher Machine is also suitable for hazelnut non-damaging blanching. Welcome to call us for more information about the new Air Peanut Blanching Machine.